摇篮五轴加工中心 BFC655-50S型(西门子系统Siemens ONE（NCU1750/1760）

                                           BFC655-50S型Type   摇篮五轴加工中心

                                            Cradle five-axis machining center

一、简介

BFC655-50S型数控摇篮五轴加工中心是用于高速镗、铣、绞、钻车等五轴联动数控加工中心，是本公司精密设计制造的高速、高精度、高性能的技术密集型产品。

The BFC655-50S CNC cradle five-axis machining center is a high-speed, five-axis linkage CNC machining center for boring, milling, reaming, and drilling operations. It is a technology-intensive product designed and manufactured by our company with high speed, high precision, and high performance.

本机床可用于机械、汽车、工具、模具、雕刻、钟表、鞋业、发电、船舶、航天航空、精密仪器等民用工业和军工部门。

This machine tool can be used in civil and military industries such as machinery, automobiles, tools, molds, carving, clocks, footwear, power generation, ships, aerospace, precision instruments, etc.

数控五轴联动门式加工中心既具有多面加工中心的全部加工功能和能力，通过选择不同的刀具，还具有对工件上任意空间位置的表面(平面、斜面或曲面等)进行镗、铣、钻加工的能力。所以它的工艺范围更广，功能更强。

The CNC five axis linkage gantry machining center has all the machining functions and capabilities of a multi face machining center. By selecting different cutting tools, it also has the ability to boring, milling, and drilling surfaces (flat, inclined, or curved surfaces) at any spatial position on the workpiece. So its process scope is wider and its functions are stronger.

二、机械结构

   BFC655-50S型数控五轴立式加工中心的机械结构如下：

The mechanical structure of the BFC655-50S type CNC five axis vertical machining center is as follows:

二、规格参数Specification parameters

 三、标准附件Standard attachments

标准附件如下表：The standard attachments are shown in the table below:

 配件具体说明如下：The specific specifications of the accessories are as follows:

1、关键部件Crux components

1）摇篮转台Cradle turntable

选用双驱动式DD马达拖动的DF500H型摇篮工作台，由台湾O-LINK生产。

The DF500H cradle workbench is driven by a dual drive DD motor， Produced by O-LINK Taiwan。

DF系列数控摇篮转台的外形结构如下：

The external structure of the DF series CNC cradle turntable is as follows:

DF系列数控摇篮转台的外形尺寸如下：

The external dimensions of the DF series CNC cradle turntable are as follows:

DF系列数控摇篮转台的技术参数：

Technical parameters of DF series CNC cradle turntable:

C抽DD马达扭矩曲线如下：The torque curve of the C-draw DD motor is as follows:

A抽DD马达扭矩曲线如下：The torque curve of the A-draw DD motor is as follows:

2）电主轴Electric spindle

选用江苏欧伯朗精工有限公司生产的MSM160200型电主轴。

We have chosen the MSM160200 electric spindle produced by Jiangsu Oubolang Precision Industry Co., Ltd.

电主轴的外形尺寸如下：

The external dimensions of the electric spindle are as follows:

电主轴的参数：Parameters of electric spindle:

 电主轴的扭力图如下：The torque diagram of the electric spindle is as follows:

 3）数控系统 CNC system
数控系统选用德国SIEMENS公司生产的SINUMERIK ONE（NCU1750/1760）
The CNC system uses SINUMERIK ONE（NCU1750/1760） produced by SIEMENS in Germany.
Selection function: Intelligent load adaptive adjustment.
2、通用部件Universal components
1）刀库Tool magazine
选用台湾冈田公司刀库。具体如下：
Select Taiwan Okada knife depots. Specifically, as follows:

链式刀库                         

Chain knife magazine                   

2）中心出水过滤装置(选装)Central effluent filtration device

 3）电子尺Electronic ruler

4）工件自动测量系统 Automatic measurement system for 

                     workpieces

    本机床选用英国雷尼绍生产的RMP60+DS型无线电机床侧头加上配套软件共同完成工件的测量。

This machine tool uses the RMP60+DS wireless motor bed side head produced by Renishaw in the UK, together with supporting software, to complete the measurement of workpieces.

4-1、无线电RMP60+DS的外形Appearance of Radio RMP60+DS

RMP60+DS的外观如下：The appearance of RMP60+DS is as follows:

4-2、规格Specifications

注1   性能指标是在480 mm/min 的标准测试速度下采用50mm测针测试得出的 。可根据应用场合大幅提高速度。The performance indicators were obtained by testing with a 50mm probe at a standard testing speed of 480 mm/min. The speed can be significantly increased according to the application scenario.

注2   测力是测头触发时测针对工件施加的力，在一些应用中十分关键 。触发点后将出现最大施加力（越程）。力的大

小取决于相关变量，包括测量速度和机床减速度。Force measurement is the process of measuring the force

applied to the workpiece when the probe is triggered, which is crucial in some applications. After the

trigger point, the maximum applied force (over travel) will occur. Great power

Small depends on relevant variables, including measurement speed and machine deceleration.

注3   这些都是出厂设定 ，可手动进行调整 。详情请参阅《RMP60安装和使用指南》。These are all factory settings

and can be manually adjusted. Please refer to the "RMP60 Installation and Use Guide" for details.

4-3、RMP60尺寸 RMP60 size

 4-4、RMP60信号范围RMP60 signal range

5）、高精度激光对刀系统 High precision laser cutting system    

本机床选用英国雷尼绍生产的NC4+型对刀仪加上配套软件共同完成刀具的自动测量。This machine tool uses the NC4+type tool setter produced by Renishaw in the UK, along with supporting software, to automatically measure the cutting tools.

非接触式激光对刀系统使用发射器和接收器之间传输的激光光束，这些系统置于机床内部，因此切削刀据可经过光束。The non-contact laser cutting system uses a laser beam transmitted between a transmitter and a receiver, which are placed inside the machine tool so that the cutting tool can pass through the beam.

进入光束的刀具路径导致接收器接收的激光量减少，与此同时触发信号生成。这将记录此刻的机床位置，为确定刀具尺寸提供信息。测量时，从多个方向接近刀具，从而精确确定刀具几何尺寸。通过快速将刀具移到可与激光 束相交的位置，这些系统还能用于检测破损刀具。如果光束到达接收器，那么一定是刀尖缺失所致。The tool path entering the beam causes a decrease in the amount of laser received by the receiver, while triggering signal generation. This will record the current position of the machine tool, providing information for determining the tool size. When measuring, approach the tool from multiple directions to accurately determine its geometric dimensions. By quickly moving the tool to a position where it can intersect with the laser beam, these systems can also be used to detect damaged tools. If the beam reaches the receiver, it must be due to a missing blade tip.

 卓越的测量精度Excellent measurement accuracy
蓝色激光技术改进了对刀仪的测量性能，适用于测量非常小的刀具，并将接刀测量误差降至最低 — 这是使用多种切 削刀具进行加工制程时的一个关键考量因素。使用NC4+ Blue系统对刀具进行测量可准确反映刀具的实际尺寸，因而增强 了用户对制造能力的信心。The blue laser technology improves the measurement performance of the tool presetter, making it suitable for measuring very small tools and minimizing the measurement error of tool engagement - a key consideration when using multiple cutting tools in machining processes. The use of NC4+Blue system for tool measurement can accurately reflect the actual size of the tool, thereby enhancing users' confidence in manufacturing capabilities.

这些因素有助于提升复杂工件的加工精度和效率。These factors contribute to improving the machining accuracy and efficiency of complex workpieces.

NC4系统测量速度快、精度高，提升了生成效率和机床使用率，并降低了废品率和返工The NC4 system has fast measurement speed and high accuracy, which improves generation efficiency and machine tool utilization, and reduces scrap rate and rework.

NC4系统的外观如下：The appearance of the NC4 system is as follows:

6）M1S机床撞机保护M1S machine tool collision protection

一） 技术说明Technical description

1.1系统安装需要改动机床的电气和PLC（根据数控系统），需要得到客户的权限确认，不至于产生维保问题，并提供电气图纸等相关资料，如没有修改权限且客户有能力的情况下，可以自行做更改设备电气线路及PLC操作，我方可以做充分技术支持；System installation requires modifications to the electrical and PLC systems of the machine tool (based on the numerical control system), which require customer permission confirmation to avoid maintenance issues. Electrical drawings and other related materials should also be provided. If the customer does not have modification permission and has the ability, they can make changes to the equipment's electrical circuits and PLC operations on their own, and we can provide sufficient technical support;

1.2系统以IO触点的方式接入机床进行通信，系统电源也使用机床自带电源，不存在电源交叉问题，系统工作电源24VDC，功率5w左右，不会对设备供电产生影响；The system is connected to the machine tool for communication through IO contacts, and the system power supply also uses the machine tool's built-in power supply, so there is no power crossover problem. The system's working power supply is 24VDC, with a power of about 5W, which will not affect the power supply of the equipment;

  3.1信号接入机床有多种形式可灵活选用，可以完全通过PLC信号，也可以通过电气回路接线，需要根据现场设备情况而定，安装完成后不会影响对设备功能产生任何影响，但是在检测到异常情况时会立即让设备进行紧急停止动作，以下线路图示意与机床相关信号，但不一定完全按照图中接线：There are various forms of signal access for machine tools that can be flexibly selected. They can be completely connected through PLC signals or electrical circuits, depending on the equipment situation on site. After installation, it will not affect the functionality of the equipment in any way. However, when an abnormal situation is detected, the equipment will immediately perform an emergency stop action. The following circuit diagram illustrates the signals related to the machine tool, but it may not be completely connected according to the diagram:

3.4传感器采用强磁吸附安装，原则上安装在机床主轴上或者附近（根据现场情况），线缆随拖链进电气柜，安装效果可以等同于机床电缆；The sensor is installed using strong magnetic adsorption and is generally installed on or near the spindle of the machine tool (depending on the on-site situation). The cable is dragged into the electrical cabinet with the drag chain, and the installation effect can be equivalent to that of the machine tool cable;

该系统参数是根据现场实际工况进行设定的，需要积累一段时间的加工数据后对参数进行微调，即有一个学习过程。The system parameters are set based on the actual working conditions on site, and need to be fine tuned after accumulating a period of processing data, that is, there is a learning process.

二）过程可视化分析软件Process visualization analysis software

软件有多达8个可以自由配置的情景模式，可以根据不同的加工情况对参数进行不同的配置，以实现对现场设备情况更精准的判定。The software has up to 8 freely configurable scenario modes, which can configure parameters according to different processing situations to achieve more accurate judgment of on-site equipment conditions.

 三）产品组成Product composition
a 基础模块：

主控制单元、三轴加速度传感器、延长线（10米）、振动监控软件；Main control unit, three-axis acceleration sensor, extension cable (10 meters), vibration monitoring software;

b传感器sensor

二、机床的保修期Warranty period for machine tools

   机床的保修期是指在中华人民共和国范围内的用户才享有的权利。国外用户需另行签订协议。The warranty period of machine tools refers to the rights only enjoyed by users within the scope of the People's Republic of China. Foreign users need to sign a separate agreement。

1.、机械(国内) 12个月保修；Mechanical (domestic) 12 month warranty；

2、控制器 24个月保修；24 month warranty for controllers；

3、主轴 12个月保修。The spindle comes with a 12 month warranty。